Thursday, August 29, 2013

Porter-Cable BSI550-W Product Review

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As an engineer, I'm obsessed with numbers and choosing a generator presents the perfect opportunity to play with them. I won't bother you with a lot of technical details, but this is the generator I chose after 4 months of deep, deep researching. First criteria: my needs. I wanted to power a 3 bedroom home with a finished basement through the harsh winters in Maine. Here are the devices I setup as an absolute necessity to power up during an emergency: 1) Water well pump, 2) Furnace blower, 3) Basement Sump Pump, and 4) Refrigerator. Here are the "good-to-haves": 5) lights in the kitchen and main living room, 6) pellet stove, 7) oven range. And, finally, just the "nice-to-haves": 8) TV, 9) microwave oven, 10) computer. And here's what gets excluded: all the 2nd floor in the house, garage door opener, bedroom lights, everything else not listed above. By adding the must-haves and nice-to-haves, a 5500 W generator takes care of business. One of my concerns: since I have a lot of electric motors to start (well & sump pumps, refrigerator, furnace blower) this requires a good surge capacity from the generator. In case you don't know, a motor takes a lot of electricity to start up, between 3 to 5 times (!) over their normal running wattage. Here's the caveat: not all motors should start at the same time, so then determining what your surge wattage is becomes an "art". Consumer Reports simply tells you to ignore the surge wattage, since all the generators they tested started their appliances with no problem. Well, the thing is, they don't mention what appliances they tested and how they started them (manual selective start or just regular use?). So, their point is taken, but surge wattage can't be simply ignored (it shouldn't be the only criteria to buy a bigger generator, though). Well, this generator, with a 9000 W surge, is the biggest I've seen in all 5500 models -- it beats them all. So, this model is perfect for me, as it meets the criteria I've selected above. It even powers my computer and TV (with surge protector) if the oven range is turned off.

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This is very important: if you turn your generator on, you're in "emergency mode". This means, you lose some comfort, some conveniences. You just try to keep the inconveniences at a minimum. Well, if you don't agree with my assessment above, you're looking for the wrong type of generator. If you want to power your entire house and live as if power wasn't lost, you need a stand-by generator, not a portable one. Of course, they cost a lot more money (good and powerful ones start at over 10,000 bucks). That's a lot of money to pay not to be inconvenienced. Now, since you're looking for portable ones (I assume so since you read this review so far), you'll have to give up something. Basically, you can't throw a pot roast party for 20 guests if you lose power; like I've said, you're in emergency mode. Cooking a gourmet meal shouldn't be a priority, order out, get pizzas. You get my point. So, decide what you want to power in an emergency situation. Second criteria: fuel consumption. I was just about to purchase a 7500 W model with 13000 W surge, for about $1,400 bucks! Have you seen the fuel consumption for these generators? Only 8 hours, tops, at half load. This ones rates at 13.5 hours. Well, with gasoline prices hovering at around 2 bucks a gallon, do the math if you run a larger generator for 2 weeks (a possibility over hurricanes and severe winter storms): it may cost you over $500 dollars in gas! Of course, with this generator the cost drops significantly and you don't have to wake up in the middle of the night to refuel it. This is very important to me, especially during cold winter nights. Third criteria: quality of parts and components. I wanted a good engine and a good quality brand name generator. This one meets my criteria. It's not a Honda, but they're overpriced anyway and most home-owners and occasional users won't benefit as much from them. Construction workers, electricians and contractors may benefit some from their cleaner electrical output and "quietness", but no generator is really quiet. I ran a Honda once at my house and, sincerely, they're loud too. You just have to work around their noise, it's one of the inconveniences of being in emergency mode. Compare the noise of a generator to 5 kids screaming at the top of their lungs. With a Honda, you have 4 kids screaming at the top of their lungs. My point: 4 or 5, it doesn't matter, they're still loud. Finally, here's what I mean for "less is better". If all you want is to power your house during an emergency, there's a good chance you'll be wasting your money if you buy a 10,000 W generator or bigger. First, 10,000 Watts is a lot of juice to deliver and you'll need 50 Amp plugs, cables, and a big transfer switch box if you want to use all that juice. They're ALL more expensive when you talk 50 Amps. The regular 30 Amp already costs money, about $100 for cable (depends on the length you want), $300 bucks for the transfer switch with 8 to 10 breakers (a bit less with Like insurance, you hope you don't have to use a generator, but when you need it, you will be glad you have it. I hope you have good luck choosing and buying your generator. This one works really well for me. If your needs are similar to mine, picking this one is a no-brainer.

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I bought this generator in August 2003. I don't really recall why, other than I wanted to be certain that I had power if I needed it. I originally was going to purchase a small one for camping, but we went to parks with electric hookups for the RV, so it really wasn't for that reason. I do recall reading some of the reviews here before I got the generator. My friends were surprised that I went with a "off brand". We aren't tool people. I have used the generator sparingly over the past six an a half years. After I put some bad gas in it once, I resolved to start it regularly, which I still forget to do. You can guess I not mechanically inclined. I have used it out in the woods to power a small electric saw and splitter. It works great. I used it occasionally to power a compressor to run a framing gun and to fill tires on an old mower that simply wouldn't hold air. Again, not that mechanically inclined. That basically was its existence, sitting under my deck wrapped in a plastic tarp, for the past six and a half years, until last week. Last week, we had a good snow storm. We got three feet in a couple days and it knocked down trees everywhere. This included those pesky limbs that seem to enjoy dangling over the power lines. Needless to say, we lost power. We spent the first night in the dark (it was around seven pm when the power went out). The next morning, my wife snowblowed a path to the generator while I planned to fight with the generator to get it started. I turned on the gas. Yes, it was old gas... I turned the throttle to choke, and moved the switch to "on". I pulled the cord and, lo and behold, she started right up. I was as surprised as anyone. Well, maybe my wife was more surprised as I let her continue blowing a path through the snow with a fifteen year old snowblower while I sat under the deck listening to the generator purr. We dragged it up to the front of the house and I plugged in the freezer and fridge. Then a lamp or two, then the computer (so the kids could watch a DVD). Of course I plugged everything into a surge protector. The generator ran well over 36 hours on maybe forty dollars worth of fuel (maybe fifteen gallons). I was happier than a pig in...slop. Needless to say, I believe that this generator ranks among the top purchases we have ever made. I recall it was easy to set up and that delivery was not an issue. I think I had to go to a freight depot, but I may have imagined that. I am all set to convert my RV service on the front of my house to a transfer switch. With this much power, I can run pretty much all of my necessities. I had forgotten that it had 9000 surge watts. That, my friends, is what I call piece of mind. Hope this helps.

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